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Application Case | Improving Safety with Access Guarding for Punching Machines and Laser-Cutting Machines

Application Case | Improving Safety with Access Guarding for Punching Machines and Laser-Cutting Machines

Jul 13,2024

Access Guarding for Enhanced Safety in Punching and Laser-Cutting Machinery

Punching machines and laser-cutting machines are essential equipment in industrial production, each playing a crucial role in metal processing and manufacturing. However, operating these machines involves certain safety risks. For example, the rapid punching action of a punching machine can cause finger injuries or more severe harm, while the high-energy laser beams of a laser-cutting machine pose potential risks of visual damage and fire.

To ensure comprehensive employee safety, the innovative technology of "safety light curtains" has been widely adopted in modern industrial production. Safety light curtains, also known as optoelectronic protective devices, consist of multiple sets of infrared emitters and receivers. They are installed around hazardous areas to form an invisible safety barrier. When this barrier is interrupted by any object (such as a part of the human body), the infrared signal emitted by the transmitter is blocked. The receiver immediately detects this change and quickly sends a signal to the control system, triggering an emergency stop or other safety measures, thereby effectively preventing accidental injuries.

In the application of punching and laser-cutting machines, sensor solutions reliably and flexibly protect hazardous areas. This maximizes personnel protection while minimizing the impact on workflow. By continuously monitoring and responding to potential danger in real-time, safety light curtains provide an instant safety light barrier for employees, reducing safety incidents caused by human error or negligence. At the same time, they enhance the overall production efficiency and safety management level of enterprises. Therefore, the installation and proper use of safety light curtains have become an indispensable measure to ensure employee safety in modern industrial production.

Access guarding, multiple sides

Requirement:

When the machine is running, it is necessary to protect the passageways entering the working area. To facilitate the entry and exit of materials, it must be possible to easily access the machine from multiple sides. 

Solution:

The QSA series multiple light beam safety devices ensure safe access to the machine from multiple sides within a range of up to 15 meters. The integrated laser alignment aid makes installation quick and easy.

Access guarding, two sides

Requirement:

It is necessary to protect the hazardous area of the machine or system to ensure safety. Additionally, the machine must be easily accessible from one side to allow the entry and exit of materials.

Solution:

The QSA series multiple light beam safety devices provide an economical solution for passageway protection. With a maximum single-side protection range of up to 45 meters, they are suitable for machines requiring wide-area guarding and are particularly easy to install.

Recommended Safety Light Grids

Safety Light Grids
This safety light grid employs retro-reflective mirror technology to establish a network of infrared protection adaptable to different work environments. Surface-mount technology enhances shock resistance, ensuring stable operation in various vibration conditions. With optional protection ranges from 1 to 4 sides, and a maximum single-sided protection distance of up to 45 meters, it is suitable for hazardous areas requiring regional enclosed protection, such as turret punch presses, assembly stations, packaging equipment, stackers, and robot work zones.
Related Safety Light Grids
QSA series|Multi-sided access protection|DADISICK
Beam spacing: 80mm Number of optical axes: 10 Protection height: 720mm Safety Curtain outputs (OSSD):2 PNP
QSA50-40-1960-2BE-2-2370|Punch Press Guarding|DADISICK
Beam spacing: 40mm Number of optical axes: 50 Protection height: 1960mm Safety Curtain outputs (OSSD): 2 PNP
QL32-2.5-77.5|Measuring Light Curtains|DADISICK
Beam spacing: 2.5mm Number of optical axes: 32 Protection height: 77.5mm
QM96-2.5-237.5-2BA|Industrial Light Curtain|DADISICK
Beam spacing: 2.5mm Number of optical axes: 96 Protection height: 237.5mm Safety Curtain outputs (OSSD):2 PNP

DADISICK has always been committed to high-end security sensor products, focusing on technological research and development and product innovation. Our products are widely used in industries such as automation equipment, mechanical manufacturing, automobile manufacturing, and electronics manufacturing, helping to reduce the rate of industrial accidents and ensure employee safety. We continue to introduce new products that meet market demands, providing support for enterprise safety production.

*Replacement Services:In a highly competitive market, businesses need to continually improve their products to maintain market share. We provide safety sensor replacement services.

*Improving or adjusting product lines:When a company enters new markets or shifts focus, it may need to refine its product line. We offer safety sensor products and technical support for this transition.

*Automation IndustryMonitor equipment operation status, promptly halt or adjust machine actions to ensure production process safety.

*Mechanical ManufacturingMonitor mechanical motion components, prevent potential hazards, safeguard employee safety and production line smooth operation.

*Automotive ManufacturingSafety monitor high-risk processes on vehicle assembly lines, enhance worker safety and production efficiency.

*Chemical IndustryReal-time monitoring of production environment, ensure safety in handling toxic and hazardous substances.

*Food and Beverage IndustryMonitor production line equipment operation, prevent food contamination and waste.

*Logistics and WarehousingUsed for AGV navigation and obstacle avoidance, ensure safe transportation of goods.

*Wood Processing, Textile, Papermaking, Printing, Rubber, and Plastic industries, among others, safety sensors are used to monitor various production processes, ensuring safety and efficiency.