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Application of Safety Light Curtains in Automated Metal Stamping Presses

Application of Safety Light Curtains in Automated Metal Stamping Presses

Jul 26,2024

Safety Light Curtains in Automated Metal Stamping Presses: Their Utilization and Importance

In the field of automated metal stamping, to ensure that robotic arms can operate safely and efficiently, we need to adopt traditional safety measures and additionally install safety light curtains as critical safety barriers. Robotic technology, with its flexibility and tireless nature, plays a key role in many dangerous tasks that humans are unwilling or unable to perform. However, this technological advancement also brings with it the responsibility to create safe working conditions for both humans and robots.
Stamping robots, as outstanding representatives of automated equipment, are specifically designed for automated stamping production lines, aiming to achieve unmanned production. They can fully replace manual work in stamping stations, including stamping, handling, and loading/unloading materials, significantly improving production efficiency and reducing labor costs. For industries with high repetition, high danger, and fast pace, such as stamping, stamping robots are not only a hallmark of modernization and industrialization but also show significant advantages in saving labor costs, enhancing labor and equipment safety, and maintaining product productivity, quality, and process stability.

However, it is worth noting that although stamping robots are powerful, they cannot completely replace manual operations. In certain situations, such as when the press gets jammed, manual intervention is still required for clearing. At this time, the role of safety light curtains becomes crucial. Safety light curtains effectively define and protect the boundaries between the robotic work unit and the rest of the factory, preventing personnel from accidentally entering dangerous areas. When someone enters the light curtain's protected area, the system immediately triggers a shutdown mechanism, ensuring the press stops operating to prevent accidents and ensure the safety of workers.

Recommended Safety Light Curtains

safety light curtains in stamping
The QT series safety light curtains have achieved CE certification and offer excellent resistance to electromagnetic and optical interference. This series features superior shock resistance, waterproof and dustproof capabilities, and is equipped with comprehensive self-check and mutual check functions to ensure system reliability and safety.

Beam Spacing: Options available in 10 mm, 20 mm, 30 mm, 40 mm, 80 mm, and 200 mm to meet various safety requirements.
Sensing Range: Standard sensing range from 0.3 m to 6 m, with an extended range reaching up to 45 m, and heights up to 6 m.
Protection Categories: Provides finger protection, hand protection, and body protection to suit different application scenarios.

The QT series safety light curtains from DADISICK offer highly reliable safety protection in various industrial environments, especially suited for complex automated production lines and robotic operation areas.

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DADISICK has always been committed to high-end security sensor products, focusing on technological research and development and product innovation. Our products are widely used in industries such as automation equipment, mechanical manufacturing, automobile manufacturing, and electronics manufacturing, helping to reduce the rate of industrial accidents and ensure employee safety. We continue to introduce new products that meet market demands, providing support for enterprise safety production.

*Replacement Services:In a highly competitive market, businesses need to continually improve their products to maintain market share. We provide safety sensor replacement services.

*Improving or adjusting product lines:When a company enters new markets or shifts focus, it may need to refine its product line. We offer safety sensor products and technical support for this transition.

*Automation IndustryMonitor equipment operation status, promptly halt or adjust machine actions to ensure production process safety.

*Mechanical ManufacturingMonitor mechanical motion components, prevent potential hazards, safeguard employee safety and production line smooth operation.

*Automotive ManufacturingSafety monitor high-risk processes on vehicle assembly lines, enhance worker safety and production efficiency.

*Chemical IndustryReal-time monitoring of production environment, ensure safety in handling toxic and hazardous substances.

*Food and Beverage IndustryMonitor production line equipment operation, prevent food contamination and waste.

*Logistics and WarehousingUsed for AGV navigation and obstacle avoidance, ensure safe transportation of goods.

*Wood Processing, Textile, Papermaking, Printing, Rubber, and Plastic industries, among others, safety sensors are used to monitor various production processes, ensuring safety and efficiency.