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Effective Use of Safety Mats for Accident Prevention on Industrial Palletizer

Effective Use of Safety Mats for Accident Prevention on Industrial Palletizer

Aug 10,2024
Industrial palletizers are a common solution in manufacturing and logistics, providing automated stacking of products or packages on pallets. While palletizers enhance productivity, their high speeds and expansive moving areas present potential safety concerns. To ensure the safety of personnel, safety carpet systems have become an effective solution for preventing accidental entry into dangerous areas. The industrial safety mat system can monitor the safety status of the operational area in real time and immediately halt the process if it detects the presence of personnel, ensuring their safety.
The Role of Safety Mat in Industrial Palletizers
Safety mat sensor are pressure-sensing devices designed for use in industrial environments. When an operator or other object is detected on the safety carpet, the sensor will immediately send a signal to the linkage system to stop the palletizer, preventing any potential danger. The main functions of the product are as follows:
1. The safety mat is designed to continuously monitor the designated area, and the system is programmed to respond immediately when a person enters the area unexpectedly.
2. Upon detecting pressure, the safety carpet system promptly links with the palletizer's control system, instantly activating the emergency stop function to prevent accidents.
3. The safety mat can be arranged flexibly around the hazardous area according to the specific requirements of the site, without the need for significant modifications to the existing equipment.
Advantages
industrial safety mat
The safety mat offers a range of advantages as a safety protection solution for industrial palletizers:

1. The safety mat is designed to be highly sensitive, triggering alarms and shutdown commands the moment a person or object steps in, thereby preventing accidents from occurring in the first place.
2. The safety carpet is suitable for all types of industrial environments, including high-temperature, humidity, and dust-filled workshops, and can maintain optimal working conditions in any such environment.
3. The installation process for the safety mat system is straightforward and does not disrupt the existing production process. It also has low maintenance costs and is easy to manage.
4. By reducing equipment damage and production delays due to unplanned downtime, safety mat not only improves safety, but also indirectly enhances productivity, which is a key objective for any business.
DT14 series|Rubber Hybrid Safety Mats|DADISICK
Detection method: pressure sensing method
Maximum allowable dynamic load: impact load<200kg/cm²
PVC anti slip surface layer: anti slip grade R9
Encapsulation and Surface Protection: PVC
Under pressure: dynamic 500KG, solid 700KG
Surface material: rubber (red/yellow/black optional)
Control level: achieved level 3 in combination with controller
Class of protection: IP65
Ambient temperature: -10℃ to 60℃
Thickness: 14mm
Triggering force: adult 30KG
Cable length: 3M and 5M optional
Response time: Less than 30ms
Weight: about30kg/sq.m 

The use of DT14 non-isolated safety protection device is related to personal safety.
Safety carpet
The implementation of safety carpets in industrial palletizers has been proven to enhance operational safety and reduce the incidence of accidents. Concurrently, the system's efficiency and flexibility have established it as a vital instrument for guaranteeing safety and enhancing efficiency in numerous industrial contexts. As industrial automation continues to evolve, safety pressure-sensitive safety mat technology will become an increasingly vital component in more sophisticated industrial applications.
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DT14 series|Rubber Hybrid Safety Mats|DADISICK
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DADISICK has always been committed to high-end security sensor products, focusing on technological research and development and product innovation. Our products are widely used in industries such as automation equipment, mechanical manufacturing, automobile manufacturing, and electronics manufacturing, helping to reduce the rate of industrial accidents and ensure employee safety. We continue to introduce new products that meet market demands, providing support for enterprise safety production.

*Replacement Services:In a highly competitive market, businesses need to continually improve their products to maintain market share. We provide safety sensor replacement services.

*Improving or adjusting product lines:When a company enters new markets or shifts focus, it may need to refine its product line. We offer safety sensor products and technical support for this transition.

*Automation IndustryMonitor equipment operation status, promptly halt or adjust machine actions to ensure production process safety.

*Mechanical ManufacturingMonitor mechanical motion components, prevent potential hazards, safeguard employee safety and production line smooth operation.

*Automotive ManufacturingSafety monitor high-risk processes on vehicle assembly lines, enhance worker safety and production efficiency.

*Chemical IndustryReal-time monitoring of production environment, ensure safety in handling toxic and hazardous substances.

*Food and Beverage IndustryMonitor production line equipment operation, prevent food contamination and waste.

*Logistics and WarehousingUsed for AGV navigation and obstacle avoidance, ensure safe transportation of goods.

*Wood Processing, Textile, Papermaking, Printing, Rubber, and Plastic industries, among others, safety sensors are used to monitor various production processes, ensuring safety and efficiency.